rincian produk

Rumah Produk

400-ton Pressure Flat Frame Vulcanizing Machine with PLC Control and 200mm Plate Gap for Rubber Cord Fabric Sandwich Sheets

Nama merek:	Beishun
Nomor Model:	XLB-1000×1000/4.0MN
MOQ:	1SET
harga:	Dapat dinegosiasikan
Ketentuan Pembayaran:	T/T,L/C
Kemampuan Pasokan:	30set/bulan

Informasi Rinci

Deskripsi Produk

Informasi Rinci

Tempat asal:

Qingdao

Sertifikasi:

CE/ISO

Celah Pelat:

200mm

Bagian Listrik:

Schneider

Bahan Pelat:

45# baja

Metode pengendalian:

Kontrol PLC

Pelat Pemanas:

1000*1000mm

Layanan di Luar Negeri:

Menawarkan

Suhu vulkanis:

200℃

Jenis:

Kontrol PLC

Kata Kunci:

Percetakan Pengeras

Sistem kendali:

PLC

Piston:

Besi Cor Dingin HS 72-75 Kekerasan

Tekanan uap:

0.6-0.80Mpa

Lapisan kerja:

Disesuaikan

Langkah Silinder:

600mm

Kekuatan Total:

40KW

Kemasan rincian:

40GP

Menyoroti:

400-ton Pressure Rubber Vulcanizing Press Machine

PLC Control Flat Frame Vulcanizing Machine

200mm Plate Gap 400-ton Vulcanizing Press

Deskripsi Produk

400-Ton Pressure Flat Frame Vulcanizing Machine

Used to produce high-strength rubber cord fabric sandwich rubber sheets for demanding industrial applications.

Understanding Rubber Cord Fabric Sandwich Sheets

This is not a simple rubber sheet but a reinforced composite laminate with a specific layered structure:

Bottom Layer: Thick sheet of uncured rubber compound
Core Layer: Cord fabric or breaker fabric - parallel arrays of high-tensile synthetic cords bonded with rubber skim coat
Top Layer: Another thick sheet of uncured rubber compound

The vulcanization process bonds these three layers into a single, inseparable, high-strength sheet with perfectly embedded fabric reinforcement.

Why 400-Ton Flat Frame Vulcanizing Press is Essential

Immense Pressure for Proper Bonding & Void Elimination

The 400-ton force ensures complete penetration and encapsulation of every cord in the fabric, eliminating air pockets and achieving the uniform density required for optimal mechanical properties.

Critical Parallelism and Deflection Control

The flat frame or four-post design provides superior rigidity over C-frame presses, maintaining perfect platen parallelism under 400 tons of pressure to ensure uniform density and bonding across the entire sheet surface.

Precise Thickness Control

Spacer bars and precise stroke control work in conjunction with high pressure to guarantee consistent sheet thickness across all production runs.

Manufacturing Process Overview

Step 1: Material Preparation

Rubber compounds are mixed and calendered to precise thickness, while pre-treated cord fabric is cut to size with careful attention to cord alignment and tension.

Step 2: Lay-Up (Building the "Sandwich")

A manual or semi-automatic process involving sequential layering:

Release film placed on metal loading tray
Bottom rubber sheet positioned
Cord fabric carefully placed without wrinkles
Top rubber sheet added
Final release film applied

Step 3: Vulcanization

The loaded stack enters the press, which applies full 400-ton clamping force while heating platens to cure temperature (150-180°C). Time, temperature, and pressure are precisely controlled via PLC.

Step 4: Demolding and Finishing

After curing, sheets are removed from release films, inspected for defects, trimmed if necessary, and tested for critical properties including adhesion strength and tensile performance.

Key Quality Considerations

Adhesion (Peel Strength): Optimal bond between rubber and cord fabric
Cord Integrity: Protection against crushing or distortion under pressure
Uniformity: Consistent pressure and temperature distribution to prevent soft spots

Industrial Applications

These vulcanized sandwich sheets serve as critical semi-finished materials for:

Steel cord reinforced conveyor belt splices
Conveyor belt repair materials
Reinforcement sections for high-pressure hoses
Composite rubber/textile structural components

The 400-ton Flat Frame Vulcanizing Machine provides the simultaneous, uniform, and extreme pressure and heat required to transform rubber and cord fabric layers into homogeneous, high-strength engineered composite sheets for critical industrial applications.

Tag:

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

rincian produk

400-ton Pressure Flat Frame Vulcanizing Machine with PLC Control and 200mm Plate Gap for Rubber Cord Fabric Sandwich Sheets

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