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Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

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Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Nama merek:	Beishun
Nomor Model:	XLP-1500×1500/5.0MN
MOQ:	1set
harga:	Dapat dinegosiasikan
Rincian kemasan:	20gp
Ketentuan Pembayaran:	T/T,L/C

Informasi Rinci

Deskripsi Produk

Informasi Rinci

Tempat asal:

Qindgao

Sertifikasi:

ISO/CE

Rentang tekanan:

16,8(mpa)

Kolom:

Perawatan Poles

Berat:

Disesuaikan

Mengemudi Daya Motor:

7.5kw*2

Digunakan untuk:

Keset Karet Anti Selip Dan Keset Penyerap Guncangan

Mode produksi:

Mendukung kustomisasi

Ukuran:

Disesuaikan

Spesifikasi:

Disesuaikan

Suhu vulkanis:

Bahan silinder:

Besi cor nodular

siang hari:

600mm

Bagian listrik:

Chnt, Schneider, Siemens dll

Stok Piston:

250mm atau disesuaikan

Level Otomasi:

Tersedia opsi semi-otomatis / Sepenuhnya otomatis

Menyediakan kemampuan:

30set/bulan

Menyoroti:

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Deskripsi Produk

Semi-automatic Rubber Frame Vulcanizing Machine Of 500-ton Clamping Force

Related to rubber anti-slip mats and shock-absorbing mat manufacturing machines.

Overview of the Machine

This machine is a type of hydraulic press specifically designed for the compression molding and vulcanization of rubber products. The "semi-automatic" and "frame" aspects are key to its design and operation.

500-ton Clamping Force: This is the core power of the machine. It refers to the immense pressure (500 US tons or ~450 metric tons) that the press can exert to compress the raw rubber material inside the mold. This pressure is crucial for:
- Filling the mold cavity completely to achieve the precise shape and pattern (e.g., the anti-slip nubs)
- Forcing out trapped air to prevent voids and defects
- Ensuring efficient heat transfer for vulcanization
Frame Structure: Unlike a C-frame press, a "frame" or "four-column" press has a robust, box-like structure with four guiding columns. This provides exceptional stability and parallelism between the platens, which is essential for producing mats with consistent thickness and uniform density.
Semi-automatic Operation: This means the machine automates the most critical and repetitive parts of the cycle (clamping, heating, pressure application, timing) but requires an operator for the loading and unloading steps.
- Operator does: Place the raw rubber charge (often a pre-cut slab or calendered sheet) into the mold and remove the finished mat after the cycle
- Machine does automatically: Close the press, apply the full clamping force, heat the mold to the set temperature, hold for the precise cure time, then open
Vulcanizing: This is the chemical process that transforms soft, plastic, raw rubber into a strong, elastic, and durable material. The machine's heated platens (the large, flat, heated surfaces that sandwich the mold) provide the necessary heat (typically between 140°C - 180°C / 284°F - 356°F) to activate the sulfur or other curatives in the rubber compound.

Its Specific Role in Anti-Slip & Shock-Absorbing Mat Manufacturing

This machine is not just related to this industry; it is often the central piece of equipment in a production line for high-quality mats.

1. For Rubber Anti-Slip Mats:

Precision Molding: It perfectly forms the intricate patterns--nubs, diamonds, ridges, or custom logos--that create the anti-slip surface. The high pressure ensures every detail of the mold is replicated.
Material Consistency: By applying uniform heat and pressure across the entire mold, it ensures the mat has a consistent density and hardness, which is critical for its performance and longevity.
Durability: The vulcanization process cross-links the polymer chains, making the mat resistant to wear, weather, oils, and chemicals, which is essential for industrial, commercial, or outdoor use.

2. For Rubber Shock-Absorbing Mats:

Controlled Density & Cushioning: The pressure and heat control during vulcanization directly determine the final density and elastic properties of the rubber. This allows manufacturers to produce mats with specific shock-absorption (damping) characteristics, crucial for gym floors, playground surfaces, or industrial standing mats.
Ability for Multi-Layer Mats: Some shock-absorbing mats are made from different layers of rubber (e.g., a dense base and a softer top). This press can be used to co-vulcanize these layers into a single, integral unit.
Flatness and Stability: The frame structure ensures the finished mat is flat and has a consistent thickness, preventing tripping hazards and ensuring proper performance.

Typical Technical Specifications

A machine of this type would generally have specifications like:

Feature	Typical Specification
Clamping Force	500 Tons
Daylight	600 - 1000 mm (space between platens when open)
Platen Size	e.g., 1200 x 1200 mm or 1500 x 1000 mm (designed to fit standard mold sizes for mats)
Platen Temperature	Up to 200°C, electrically heated with cartridge heaters or via steam
Control System	PLC (Programmable Logic Controller) with Touch Screen HMI. Allows for storing multiple recipes for different mat types
Safety	Two-hand operation, light curtains, and mechanical guards

Comparison in the Manufacturing Context

To understand why this machine is chosen, it's helpful to compare it to other methods:

Method	Pros	Cons	Best For
Semi-Auto 500-ton Frame Press	High quality, excellent consistency, high durability, suitable for complex patterns and thick mats	Higher initial cost, slower cycle time than extrusion, requires mold investment	Premium anti-slip mats, heavy-duty shock-absorbing mats, mats with complex designs
Extrusion & Post-Cure	Very high production speed, continuous length	Limited to uniform cross-sections, patterns are usually rolled on, not molded in. Can have lower density	Lower-cost, simple pattern mats in very high volume
Injection Molding	Fast cycle times, high automation	Very high machine and mold cost, size limitations	Small, complex rubber parts, not typically large mats
Manual Presses	Lower cost, flexibility	Inconsistent quality, reliant on operator skill, lower safety	Small workshops, prototyping

Conclusion

The Semi-automatic Rubber Frame Vulcanizing Machine with a 500-ton Clamping Force is a workhorse for manufacturers producing high-performance, durable rubber mats. It perfectly balances the need for automated precision and control in the vulcanization process with the flexibility for an operator to handle larger, sheet-like products. For anyone in the business of making reliable anti-slip or shock-absorbing mats, this machine represents a critical investment in quality and capability.

Tag:

Mesin Press Vulkanisir Karet PLC

Press Hidrolik Karet Handrail

Mesin Press Vulkanisir Karet Eskalator

rincian produk

Rumah > Produk >

Mesin Press Vulkanisir Karet

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Semua Kategori

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Nama merek:	Beishun
Nomor Model:	XLP-1500×1500/5.0MN
MOQ:	1set
harga:	Dapat dinegosiasikan
Rincian kemasan:	20gp
Ketentuan Pembayaran:	T/T,L/C

Informasi Rinci

Deskripsi Produk

Informasi Rinci

Tempat asal:

Qindgao

Nama merek:

Beishun

Sertifikasi:

ISO/CE

Nomor model:

XLP-1500×1500/5.0MN

Rentang tekanan:

16,8(mpa)

Kolom:

Perawatan Poles

Berat:

Disesuaikan

Mengemudi Daya Motor:

7.5kw*2

Digunakan untuk:

Keset Karet Anti Selip Dan Keset Penyerap Guncangan

Mode produksi:

Mendukung kustomisasi

Ukuran:

Disesuaikan

Spesifikasi:

Disesuaikan

Suhu vulkanis:

200℃

Bahan silinder:

Besi cor nodular

siang hari:

600mm

Bagian listrik:

Chnt, Schneider, Siemens dll

Stok Piston:

250mm atau disesuaikan

Level Otomasi:

Tersedia opsi semi-otomatis / Sepenuhnya otomatis

Kuantitas min Order:

1set

Harga:

Dapat dinegosiasikan

Kemasan rincian:

20gp

Waktu pengiriman:

40 hari

Syarat-syarat pembayaran:

T/T,L/C

Menyediakan kemampuan:

30set/bulan

Menyoroti:

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Deskripsi Produk

Semi-automatic Rubber Frame Vulcanizing Machine Of 500-ton Clamping Force

Related to rubber anti-slip mats and shock-absorbing mat manufacturing machines.

Overview of the Machine

500-ton Clamping Force: This is the core power of the machine. It refers to the immense pressure (500 US tons or ~450 metric tons) that the press can exert to compress the raw rubber material inside the mold. This pressure is crucial for:
- Filling the mold cavity completely to achieve the precise shape and pattern (e.g., the anti-slip nubs)
- Forcing out trapped air to prevent voids and defects
- Ensuring efficient heat transfer for vulcanization
Frame Structure: Unlike a C-frame press, a "frame" or "four-column" press has a robust, box-like structure with four guiding columns. This provides exceptional stability and parallelism between the platens, which is essential for producing mats with consistent thickness and uniform density.
Semi-automatic Operation: This means the machine automates the most critical and repetitive parts of the cycle (clamping, heating, pressure application, timing) but requires an operator for the loading and unloading steps.
- Operator does: Place the raw rubber charge (often a pre-cut slab or calendered sheet) into the mold and remove the finished mat after the cycle
- Machine does automatically: Close the press, apply the full clamping force, heat the mold to the set temperature, hold for the precise cure time, then open
Vulcanizing: This is the chemical process that transforms soft, plastic, raw rubber into a strong, elastic, and durable material. The machine's heated platens (the large, flat, heated surfaces that sandwich the mold) provide the necessary heat (typically between 140°C - 180°C / 284°F - 356°F) to activate the sulfur or other curatives in the rubber compound.

Its Specific Role in Anti-Slip & Shock-Absorbing Mat Manufacturing

This machine is not just related to this industry; it is often the central piece of equipment in a production line for high-quality mats.

1. For Rubber Anti-Slip Mats:

Precision Molding: It perfectly forms the intricate patterns--nubs, diamonds, ridges, or custom logos--that create the anti-slip surface. The high pressure ensures every detail of the mold is replicated.
Material Consistency: By applying uniform heat and pressure across the entire mold, it ensures the mat has a consistent density and hardness, which is critical for its performance and longevity.
Durability: The vulcanization process cross-links the polymer chains, making the mat resistant to wear, weather, oils, and chemicals, which is essential for industrial, commercial, or outdoor use.

2. For Rubber Shock-Absorbing Mats:

Controlled Density & Cushioning: The pressure and heat control during vulcanization directly determine the final density and elastic properties of the rubber. This allows manufacturers to produce mats with specific shock-absorption (damping) characteristics, crucial for gym floors, playground surfaces, or industrial standing mats.
Ability for Multi-Layer Mats: Some shock-absorbing mats are made from different layers of rubber (e.g., a dense base and a softer top). This press can be used to co-vulcanize these layers into a single, integral unit.
Flatness and Stability: The frame structure ensures the finished mat is flat and has a consistent thickness, preventing tripping hazards and ensuring proper performance.

Typical Technical Specifications

A machine of this type would generally have specifications like:

Feature	Typical Specification
Clamping Force	500 Tons
Daylight	600 - 1000 mm (space between platens when open)
Platen Size	e.g., 1200 x 1200 mm or 1500 x 1000 mm (designed to fit standard mold sizes for mats)
Platen Temperature	Up to 200°C, electrically heated with cartridge heaters or via steam
Control System	PLC (Programmable Logic Controller) with Touch Screen HMI. Allows for storing multiple recipes for different mat types
Safety	Two-hand operation, light curtains, and mechanical guards

Comparison in the Manufacturing Context

To understand why this machine is chosen, it's helpful to compare it to other methods:

Method	Pros	Cons	Best For
Semi-Auto 500-ton Frame Press	High quality, excellent consistency, high durability, suitable for complex patterns and thick mats	Higher initial cost, slower cycle time than extrusion, requires mold investment	Premium anti-slip mats, heavy-duty shock-absorbing mats, mats with complex designs
Extrusion & Post-Cure	Very high production speed, continuous length	Limited to uniform cross-sections, patterns are usually rolled on, not molded in. Can have lower density	Lower-cost, simple pattern mats in very high volume
Injection Molding	Fast cycle times, high automation	Very high machine and mold cost, size limitations	Small, complex rubber parts, not typically large mats
Manual Presses	Lower cost, flexibility	Inconsistent quality, reliant on operator skill, lower safety	Small workshops, prototyping

Conclusion

Tag:

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

rincian produk

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Mesin Press Vulkanisir Karet PLC

Press Hidrolik Karet Handrail

Mesin Press Vulkanisir Karet Eskalator

rincian produk

Mesin Press Vulkanisir Karet

Mesin Pabrik Pencampur Karet

Mesin Pendingin Karet Batch Off

Mesin pembuatan ban sepeda motor

Mesin Pengaduk Karet

Mesin Kalender Karet

Mesin Extruder Karet

Mesin Daur Ulang Ban Limbah

mesin pembuat karet

Mesin Pemotong Karet

Mesin Vulkanisir Belt Konveyor

Suku Cadang Mesin Karet

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Mesin Press Vulkanisir Karet PLC

Press Hidrolik Karet Handrail

Mesin Press Vulkanisir Karet Eskalator